Standard Test Rig / 标准试验台
1.1 Cast iron bed plate with shockabsorbers and T-slots
Dimensions approx.:1.200 mm x 2.500 mm
1.2 Fixed Joint side rotatable from 0°to + 60°
Plunging JointSide rotatable from 0° to + 30°
1.3 Manual axial adjustment forinstallation of specimens from 200mm to 1,600mm (2 x 700mm)
1.4 Manual adjustment of distancebetween pivot and adapter flange (50mm - 300mm) on transmission and wheel side
1.5 Torque cell mounted to the fixbearing side (manually adjustable for different test piece length and angle)
· Measurement range ± 10,000 Nm
· ccuracy ± 1 % of the FSL
1.6 Bearing for protection ofactuator against radial force and protection against axial force
1.7 Two Pyrometers to measure thejoint temperatures
1.8 Test part adapter according tocustomers’ standard
1.9 Security devices / 安全装置
The test rig isequipped with a housing including doors on the front of transparent “Macrolon”.The housing consists of coated profiles. If the doors of the housing are openedthe test rig can only work in the “Manual Operation” mode.
1.10 Electric actuator / 电作动
· Measurement range fatigue ±5,000 Nm
· Measurement range static torsion ±10,000 Nm
· Torsional angle ±45° à ∞(depends on specimen)
· Frequency (approx.) / 频率(约)
· Nominal power 120 kW
1.11 Additional electrical in- andoutputs / 额外电力输入输出
· 4 x 24VDC Signals Digital IN/OUT
· 4 x ±10VDC Signals Analogue IN(BNC)
· 4 x ±10VDC Signals Analogue OUT(BNC)
1.12 All the rig functions areavailable in the rig set up and manual operating modes
1.13 Test Rig Control / 试验台控制
The test rig control is undertaken by thefollowing units:
· A steel panelled cupboard (L x Bx H approx. 1.200 mm x 500 mm x 2.000 mm) containing all the control devices,the electrical switch gear (relais, fuses, etc.) and a PLC (Siemens S7)
19“-rack,equipped with the following components
· Control panel
· Industrial PC with 17”-monitor,keyboard, mouse and analogue I/O interface for set values and sampling of truevalues.
· Network interface-card
· Software licences of MicroEdition(TestControl, MicroLab, MicroWave, MicroGraph and Test organizer)
· Torque motor control/inverterelectronics for the control of the torque motor, including amplifiers fortorque and angle, BNC connectors for set and true values on the front panel andremote control box for manual operation.
· BNC board for true and set values
· Independent power supply
Softwarefeatures
· Independent software counter forboth test-shafts
· Possibility of additional inputvalues for analog signals
· Possibility to control absolutelimits in the Test Control-Program and the band limits in the MicroWave-Program