上海赢坦汽车技术有限公司

发动机试验室主要进行发动机性能试验、排放试验及发动机耐久试验

电静扭疲劳试验台

Electric Fatigue and Static Torsion Test Rig电静扭疲劳试验台Standard Test Rig /标准试验台1.1 Cast iron bed plate with shockabsorbers and T-slots铸铁平板,配备减震装置和T型槽Dimensions approx.:1.200...
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Electric Fatigue and Static Torsion Test Rig
电静扭疲劳试验台

Standard Test Rig / 标准试验台

1.1 Cast iron bed plate with shockabsorbers and T-slots
铸铁平板,配备减震装置和T型槽

Dimensions approx.:1.200 mm x 2.500 mm
尺寸约:1,200 mm x 2,500mm

1.2 Fixed Joint side rotatable from 0°to + 60°
固定节侧旋转范围:0°~ +60°

Plunging JointSide rotatable from 0° to + 30°
滑动节侧旋转范围:0°~+30°

1.3 Manual axial adjustment forinstallation of specimens from 200mm to 1,600mm (2 x 700mm)
试件安装的手动轴向调节范围:200毫米~1600毫米(2 x 700mm)

1.4  Manual adjustment of distancebetween pivot and adapter flange (50mm - 300mm) on transmission and wheel side
传输轮一侧的轴中心与适配法兰之间的手动调节距离为(50毫米 ~300毫米)

1.5 Torque cell mounted to the fixbearing side (manually adjustable for different test piece length and angle)
扭矩单元,安装于固定轴承侧(为不同试件的长度和角度手动调节)

· Measurement range          ± 10,000 Nm
测量范围

· ccuracy                             ± 1 % of the FSL
精度

1.6 Bearing for protection ofactuator against radial force and protection against axial force
轴承,径向力和轴向力的防护作动器

1.7 Two Pyrometers to measure thejoint temperatures
两个高温计,用于测量万向节温度

1.8 Test part adapter according tocustomers’ standard
 试件适配器,根据客户标准

1.9 Security devices / 安全装置

The test rig isequipped with a housing including doors on the front of transparent “Macrolon”.The housing consists of coated profiles. If the doors of the housing are openedthe test rig can only work in the “Manual Operation” mode.
试验台装配透明“Macrolon”材质的防护外罩。由涂漆型材组成。试验台只能“手动运行”模式下运行,才能打开防护门。

1.10 Electric actuator / 电作动

· Measurement range fatigue              ±5,000 Nm
疲劳试验测量范围

· Measurement range static torsion    ±10,000 Nm
静扭转试验测量范围

· Torsional angle                                   ±45° à ∞(depends on specimen)
扭转角度

· Frequency (approx.) / 频率(约)
- Oscillating +/- 45° (4 Hz)
-  Oscillating +/- 30° (5 Hz)
- Oscillating +/- 20° (7 Hz)
- Oscillating +/- 15° (9 Hz)
- Oscillating +/- 10° (12 Hz)
- Oscillating +/- 5° (17 Hz)
- Oscillating +/- 1° (38 Hz)

· Nominal power                                   120 kW
正常功率

1.11 Additional electrical in- andoutputs / 额外电力输入输出

· 4 x 24VDC Signals Digital IN/OUT
信号数字化输入/输出

· 4 x ±10VDC Signals Analogue IN(BNC)
信号模拟输入

· 4 x ±10VDC Signals Analogue OUT(BNC)
信号模拟输出

1.12  All the rig functions areavailable in the rig set up and manual operating modes
所有试验台功能在试验台设置和手动运行模式中可用。

1.13  Test Rig Control / 试验台控制

 The test rig control is undertaken by thefollowing units:
试验台由以下单元控制

· A steel panelled cupboard (L x Bx H approx. 1.200 mm x 500 mm x 2.000 mm) containing all the control devices,the electrical switch gear (relais, fuses, etc.) and a PLC (Siemens S7)
一个钢制控制柜(长宽高约:1200mm x 500 mm x 2000 mm)包含所有的控制装置,电器开关装置(继电器,保险丝等)和一个PLC装置(西门子S7)

19“-rack,equipped with the following components
19寸机架,由以下组件装配而成:

· Control panel
控制面板

· Industrial PC with 17”-monitor,keyboard, mouse and analogue I/O interface for set values and sampling of truevalues.
工业PC,配备17"寸显示器、 键盘、 鼠标和模拟 I/O 界面用于设定值和采样值。

· Network interface-card
网卡接口

· Software licences of MicroEdition(TestControl, MicroLab, MicroWave, MicroGraph and Test organizer)
MicroEdition的软件许可

· Torque motor control/inverterelectronics for the control of the torque motor, including amplifiers fortorque and angle, BNC connectors for set and true values on the front panel andremote control box for manual operation.
扭矩电机控制/逆变为了控制扭矩电机,包括扭矩和角度的放大器,面板上设置和真实值的BNC连接器和手动运行的远程控制箱。

· BNC board for true and set values
BNC板,用于真实值和设置值

· Independent power supply
独立电源

Softwarefeatures
软件特点

· Independent software counter forboth test-shafts
可用于两个试验轴的独立软件计数器

· Possibility of additional inputvalues for analog signals
可用于模拟信号的附加输入值

· Possibility to control absolutelimits in the Test Control-Program and the band limits in the MicroWave-Program
可控制在试验控制程序中的绝对限制和在微波程序中的频带限制。
 
 
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